Measurement Solutions for Process Industries
Reliable total solids measurement for process control, separation, and production efficiency,
Process Control Depends on Reliable Measurement
Modern industrial operations rely on automation and continuous process control to maintain efficiency, product quality, and profitability. At the foundation of every control system are the sensors and transmitters that provide real-time data—without accurate, repeatable measurement, effective automation is impossible.
Across diverse process industries, common challenges emerge: Separation processes where solids must be efficiently removed from water. Dosing and blending operations where precise concentration control ensures consistent product quality. Evaporation systems where energy costs depend on accurate endpoint detection. In each case, total solids measurement is essential for process optimization and cost-effective operation.
Inmec’s digital microwave sensors deliver stable total solids measurement across industrial process applications—from mechanical dewatering and evaporation, crystallizing, dissolving-, mixing and blending—providing the reliable data required for effective process control in demanding production environments.
Why Process Industries Choose Inmec
Reliable Data for Process Automation
Stable, drift-free measurement provides the consistent input signals required for automated control systems—supporting closed-loop control, process optimization, and predictive maintenance strategies.
Handles Demanding Industrial Conditions
Designed for continuous operation in harsh process environments—resistant to coating, unaffected by suspended solids, and stable across wide temperature ranges and varying process conditions.
Long-Term Performance Without Drift
No routine recalibration required. No optical components that degrade over time. Continuous, reliable measurement throughout extended production campaigns with minimal maintenance.
Proven Across Process Industry Applications
Inmec sensors support total solids and concentration measurement where process control, efficiency, and product quality converge.
Separation and Dewatering:
- Belt press and filter press monitoring
- Centrifuge and decanter optimization
- Thickener underflow control
- Filtration process monitoring
- Sludge dewatering operations
Evaporation and Concentration:
- Industrial evaporator control
- Waste stream concentration
- Chemical recovery systems
- Solvent evaporation
- Process water treatment
Mixing, Blending, and Dosing:
- Batch mixing control
- Continuous blending operations
- Chemical dosing verification
- Product standardization
- Recipe management systems
Digital Microwave vs. Optical Measurement in Process Industries
Industrial processes demand sensors that can withstand harsh conditions, handle varying product compositions, and maintain accuracy over extended periods.
The practical difference: Optical sensors require clean, controlled conditions to maintain accuracy. Inmec sensors are engineered for the realities of industrial processing—coating, suspended solids, temperature variations, and continuous operation.
| Process Condition | Optical Sensors | Inmec Digital Microwave Sensors |
|---|---|---|
| High solids content | Limited range, easily saturated | Stable across wide solids range |
| Suspended particles | Cannot measure (blocks optical path) | Measures total solids (dissolved + suspended) |
| Product coating | Requires frequent cleaning | Unaffected by surface fouling |
| Harsh chemicals | Optical surfaces can degrade | Chemical-resistant construction |
| Long-term stability | Drift requires recalibration | No drift, no recalibration needed |
| Temperature variation | Limited compensation | Automatic temperature compensation |
| Maintenance effort | High (cleaning, window replacement) | Minimal (drift-free operation) |
Featured Sensors for Process Industries
Engineered for industrial applications: robust construction, wide measurement range, and proven performance in demanding process environments.
Reliable Measurement for Your Process Application
From separation and dewatering through mixing and evaporation—measurement technology that handles demanding industrial conditions without the maintenance burden of optical sensors.